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LCA analysis shows: plastic downcycling and incineration have nearly the same impact on the climate.
Circular Plastic Development 2025-03-31 10:33:40

The IVL Swedish Environmental Research Institute, Svensk Plaståtervinning (Swedish Plastic Recycling), and LCA researcher Tomas Ekvall recently released a Life Cycle Assessment (LCA) report, which indicates that "downcycling" - such as recycling waste without sorting - has "almost as much" climate impact as incinerating these plastic wastes.

Three approaches for managing plastic packaging waste were compared: one involves directly incinerating the waste for energy recovery without sorting or remanufacturing; another is downcycling, where mixed plastic waste is not sorted or remanufactured and is instead used to produce railway sleepers; and the last approach is advanced sorting with high-quality recycling, where plastics are sorted and individually remanufactured after classification. The real data from the Institute's zero waste facility (Site Zero) in Sweden was utilized.

The results show that, compared to incinerating unsorted waste, downgraded recycling can only reduce climate impact by an additional 4%, while advanced sorting and high-quality recycling can reduce climate impact by 27%.

"The research results show that high-quality recycling through advanced sorting is more beneficial to the environment than downgraded recycling," said Rickard Jansson, a R&D engineer for plastic recycling in Sweden and a member of the project's expert panel.

Sweden's current regulatory framework encourages recycling over incineration. However, researchers argue that the regulations do not yet distinguish between different recycling methods in terms of resource efficiency or their varying opportunities and drawbacks for circularity and climate impact. Therefore, they emphasize the need for stricter requirements and more "precise" policy tools. "Given this, we urgently need more specific requirements and the introduction of precise policy instruments," stressed Mattias Philipsson, CEO of Swedish Plastic Recycling. "High-quality recycling through advanced sorting must become the standard; otherwise, we will remain locked in a linear economy with high climate impact and resource waste."
The zero-location plant for plastic recycling in Sweden opened in November 2023. The plant recycles all types of plastic packaging, accepting 200,000 tons of mixed plastic waste annually and sorting 1,000 objects per second. To read the full research report, please download it via the link below:Life Cycle Assessment of Plastic Waste Management.pdf(Source: Packaging Europe and IVL report).

 

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